Medical Industry: From Prototyping To Production
- Fast DFM Feedback
- ISO 9001:2015 Certified
- From 1 to 10,000+ Pieces
Beska – Best Quality with Competitive Price.
With expertise in sheet metal fabrication and CNC machining, we’re here.
Why Choose Beska for Medical Device Manufacturing?
At Beska, we have been delivering custom medical prototyping solutions for clients worldwide. We are committed to customizing every medical device components according to your specfic demands.Â
ISO9001:2015 certified
We’re certified to deliver parts with a workflow meeting the medical industry standard and your requirements.
Well-experienced
The Beska team has been collaborating closely with design engineers and OEMs worldwide. It ensures repeatability across every stage of medical parts manufacturing.
Flexible Capability
According to the requirements of your projects, we customize the medical device parts from 1 to 10,000 pieces.Â
Full Documentation Support
For every medical prototyping project, we support you with inspection reports, material certs, and traceability.
Surface Finishing
To make these finished medical prototypes more durable or smooth, we have 30+ surface finishing options available.Â
Lead Time
As for low-volume production, we can deliver the custom parts to you within 2~4 weeks.Â
Supporting Your Medical Prototyping: From Concept to Production
Stage 1: Rapid Prototyping
In the medical industry, rapid prototyping is used to validate the core aspects of your medical device, from fit, usability, and performance to regulatory readiness.
Beska supports your prototyping projects by low-volume CNC machining and sheet metal fabrication. It will help ensure your parts are functional enough and ready for end use on the market.
To avoid redesigns later, we also assist your project with providing design for manufacturability (DFM) guidance.
Stage 2: Bridge Production
After these prototypes are validated, you still need an interim phase before moving to full-scale production. This bridge production stage supports pre-clinical testing, regulatory submissions, or pilot-scale product launches.
Our focus at this stage is repeatability. We produce short to medium runs of 100–5,000+ units with controlled tolerances, consistent materials, and surface finishing.
The purpose of this stage is to simulate mass production conditions.
Stage 3: Full-scale Production
When your design is successfully validated, we support you with full-scale production with integrated manufacturing.
Our high-capacity multi-axis CNC lines, injection molding cells, and finishing services ensure full-scale production. We prioritize consistency, documentation, and traceability to meet medical industry standards.
This stage is all about long-term scalability, supply chain stability, and production reliability.
Our Medicall Manufacturing Capabilities
With 15+ years of experience in CNC machining, sheet metal fabrication, and plastic injection molding, we deliver custom parts according to your 2D & 3D files.Â
CNC Machining for Medical Devices
We use multi-axis CNC machines to produce medical-grade components with tight tolerances (±0.005 mm). As for each medical device part, we ensure repeatability, speed, and compliance for end use.
Precision Sheet Metal Fabrication
By combining bending, welding, punching, and cutting, we produce EMI-compliant enclosures and robust structures for diagnostic devices, carts, and surgical systems.Â
Medical Plastic Injection Molding
At Beska, we mold PEEK, Delrin, PC, and other medical plastics into custom housings, fixtures, and hybrid assemblies. Our insert molding and material traceability meet regulatory expectations for wearables, disposables, and embedded modules.
Popular Materials for Medical Prototyping
As for each project, we can assist you in selecting the right medical-grade materials based on biocompatibility, structural performance, and cost-efficiency. The commonly used in medical prototyping include:
- 316L Stainless Steel. They’re ideal for surgical tools and corrosion-prone environments.
- Titanium Grade 2/5. It’s preferred in medical device component machining for its high strength and biocompatibility.
- PEEK. It’s widely used in medical prototypes for its sterilization stability.
- Aluminum 6061/7075: We apply these aluminum materials with CNC machining for creating housings.
- ABS, PC, Delrin. These plastics are used in plastic prototyping and medical plastic molding projects.Â
Common Applications of Medical Prototypes
 We apply CNC machining, sheet metal fabrication, and injection molding to create custom medical parts:
Surgical Tools & Fixtures
We’ve machined medical handles that can withstand sterilization and daily use.
Sensor Brackets & Test Mounts
These parts require highly tight tolerances and repeatable performance across trial phases.
Wearable Device Components
For example, insert-molded or plastic-machined parts for skin-safe enclosures, built to survive patient movement and cleaning.
Medical Robotics
When some clients need a small batch of precision brackets, rails, or arms, we provide a consistent finish and mechanical accuracy.
Medical Post-Processing Options
At Beska, we get various surface finishing options available to make your medical parts more durable and aesthetically appealing.Â
Powder Coating
It is a popular surface finishing for machining metal parts, offering durability, a sleek look, cost – effectiveness, and environmental friendliness.
Anodizing
It involves immersing the metal in an electrolyte solution and applying an electric current, which forms a protective oxide layer on the metal parts.
Nickel Plating
It’s a widely used process that involves depositing a thin layer of nickel onto a substrate, enhancing the durability, corrosion resistance, and aesthetic appeal of various machining metal components.
Sandblasting
It’s a surface finishing process that uses high – pressure air to propel abrasive sand particles onto a surface, effectively removing impurities, smoothing rough edges, and creating a uniform texture.
Chrome Plating
It’s a process that coats a metal surface, typically steel, with a thin layer of chromium through electroplating. This coating improves the metal part’s durability, corrosion resistance, and aesthetic appeal.
Heat Treatment
The process involves heating the material to a specific temperature, holding it at that temperature for a certain period, and then cooling it at a controlled rate.
Case Study: CNC Screw Turning Medical Parts
At Beska, we’ve supported a variety of projects in the medical sector, especially during the prototyping and verification stages. Here is a detailed case study for your reference.
Client: A medical device manufacturer from UK. He needed 500 pieces of stainless steel screws used for a medical devices.
Challenge:
The parts required ultra-fine thread cutting, burr-free finishes, and ±0.01 mm concentricity to ensure mechanical stability. The client required us to apply 17-4PH stainless steel for this project. It’s a challenging material to turn into custom parts at very tight tolerances.
Our Solution: We used Swiss-type CNC lathes to produce medical screws with high repeatability. The quality control team applied the thread gauges to verify every lot. And we also provided DFM suggestions to improve tool clearance and thread relief, reducing stress concentration in the final use.
Client Feedback: All components met tolerance and visual inspection standards.Â
“I have received the parts. They look good and are fit for the devices. Thank you! ”
—Mechanical Engineer, Medical Device Company
Popular Industries Served
Except for medical, we have been delivering custom parts to other popular industries like automotive, electronics, and aerospace.Â
FAQ
For a small batch of CNC-machined medical prototypes, we can deliver within 5–10 working days depending on geometry and material. But as for plastic molded parts, they may take longer due to tooling prep.
Yes. We support insert molding, especially common in diagnostic devices and wearable enclosures.
Yes. At Beska, we often work with materials such as PEEK, medical-grade stainless steel, and other polymers.Â
Before delivering the parts to you, every project includes full material traceability, batch IDs, and inspection logs.Â
Yes. We often work with R&D teams through multiple prototype cycles and understand the need for design changes between trial phases.
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Beska – Best Quality with Competitive Price.
With expertise in sheet metal fabrication and CNC machining, we’re here.
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